The application of automatic insertion machine in processing and production
In today’s fast-developing manufacturing field, automation technology is changing the production mode at an unprecedented speed. Automatic plug-in machine as an indispensable key equipment in the electronics manufacturing industry, as a tireless and precise and efficient craftsmen, in the processing of production stage shine. Its appearance, greatly enhancing the production efficiency, changing the traditional production model, for the enterprise has brought many significant benefits.
Automatic plug-in machine, as the name suggests, is a mechanical device that can automatically and standardly insert and install electronic components in the conductive through-hole of the printed circuit board. Its working principle contains the subtleties of modern technology. Typically, an automatic insertion machine consists of a conveyor belt that is responsible for removing electronic components from the warehouse and transporting them to the insertion location. A high-precision vision system acts as a keen eye, identifying and localizing the electronic components with the help of machine learning algorithms. The robotic arm is like a flexible and powerful arm, which realizes fast and accurate insertion operation under the synergy of high-precision servo motors and motion controllers. The special plug-in head is customized according to the shape and size of the electronic components to ensure the accuracy and reliability of the plug-in. At the same time, the automatic plug-in machine through the communication interface and the host computer for data exchange, real-time monitoring and control of the production process, the control system consists of microprocessors, programmable logic controllers and other components, such as the brain in general, to achieve the entire plug-in process automation and precision control.
Compared with the traditional manual plug-in method, the advantages of automatic plug-in machine are obvious. First of all, in terms of productivity, artificial plug-in speed is limited by human physiological limits, while the automatic plug-in machine can tirelessly run at high speeds, in a short period of time to complete a large number of plug-in tasks. For example, a medium-sized electronics manufacturing enterprises, previously relying on manual plug-ins, working 8 hours a day, to complete thousands of plug-in tasks has been difficult. After the introduction of automatic plug-in machine, the same time, the number of plug-ins can soar to tens of thousands or more, the production efficiency was several times or even dozens of times to improve, which enables enterprises to complete the order delivery in a shorter period of time, greatly enhancing the competitiveness of the market.
Secondly, in the plug-in accuracy, manual operation will inevitably be due to fatigue, emotions and other factors produce deviation, while the automatic plug-in machine through precise calculation and positioning, can be accurately and precisely inserted into the circuit board of electronic components in the predetermined location, greatly reducing the plug-in error rate. Take the production of cell phone motherboards as an example, the electronic components on the motherboard of the cell phone are numerous and precise, and the plug-in precision requirements are extremely high. Automatic insertion machine can accurately complete the operation, so that the product quality and reliability of the product has been greatly improved, reducing the plug-in error caused by product scrap and rework, reducing production costs.
Furthermore, the automatic insertion machine has a high degree of flexibility and versatility. In production, companies often need to process electronic components on different products, or to cope with different product specification types. Artificial plug-ins, the need for manual comparison, multi-person detection, the process is cumbersome and error-prone. The automatic plug-in machine only need to replace the product specifications, adjust the corresponding program, set up after the completion of the start of production, easy to cope with the diverse production needs.
In the actual processing and production, automatic insertion machine has been widely used in many industries. In the field of consumer electronics, from smart phones, tablet PCs to smart wearable devices, automatic insertion machines play a key role. A well-known cell phone brand, for example, its production line uses a large number of automatic plug-in machines, not only to ensure the efficiency and accuracy of the cell phone motherboard plug-in, but also make the production scale of cell phones can be rapidly expanded to meet the huge demand for its products in the global market.
The automotive electronics industry is also inseparable from the automatic plug-in machine. Automotive electronic control system is increasingly complex, from the engine management system, airbag system to the car entertainment system, a large number of electronic components need to be accurate plug-in. The application of automatic plug-in machines ensures the high quality and reliability of automotive electronic products, providing strong support for automotive safety and intelligence.
In the field of communication equipment, the acceleration of the construction of 5G base stations has put forward higher requirements for the production efficiency and quality of communication equipment. Automatic insertion machine in the circuit board insertion link of 5G base station equipment makes a big difference, helping communication equipment manufacturers to quickly and efficiently produce a large number of equipment with excellent performance, and promoting the extensive coverage and popularization of 5G network.
In addition, in industrial control, aerospace and other fields, automatic insertion machines are also widely used because of their high efficiency and accuracy. In industrial control, the circuit boards to ensure the stable operation of the equipment need high-precision insertion, automatic insertion machine can excellently complete the task; aerospace field on the reliability of electronic equipment requirements are nearly demanding, automatic insertion machine with its stable performance, for the production of aerospace electronic equipment to provide a reliable guarantee.
